Heat Exchanger simulator
Rapid, accurate sizing and rating of compact heat exchangers for automotive and industrial applications.
thermal design solutionsKEY FEATURES
Engineered for Precision
Multi-Geometry Modelling
Simulates all standard heat exchanger configurations — fin (Plain, Louvered, Offset Strip, Wavy), tube (Flat, Multiport, Inner Fin, Dimpled), and plate (Chevron, Inner Fin) geometries.
Two-Phase Flow
Handles both single-phase and two-phase flow with natural and synthetic refrigerants including R1234yf, R134a, R744, and R290.
Validated Correlations
Incorporates state-of-the-art theory and empirical correlations validated by extensive test data for reliable thermal-hydraulic performance prediction.
Design Optimisation
Enables rapid design trade-off analysis between thermal performance and pressure drop, optimised for real-world manufacturing constraints.
ADVANTAGES
Why HEXsim
- Reduces reliance on costly prototype testing by predicting performance accurately from the design stage
- Shortens development cycles with rapid iteration and user-friendly workflows
- Covers the full range of automotive and industrial HEX types in a single tool
APPLICATIONS
Built For Industry
- Automotive radiators, condensers, and evaporators
- Refrigeration and heat pump systems
- Industrial compact heat exchangers
- Front-end cooling module sizing and optimisation
Ready to Simulate?
Get in touch with our engineering team to learn how HEXsim can accelerate your heat exchanger development.
HEXsim is a product of Thermal Design Solutions — View all simulation tools

