Industries & Applications
Industries & Applications
Thermal Expertise Across Sectors
INDUSTRIES & APPLICATIONS
Thermal Expertise Across Sectors
Thermal Design Solutions applies its engineering and simulation expertise to a wide range of industries. While our roots are in the automotive sector, our experience and methods translate seamlessly to rail, heavy industry, energy systems, and HVAC applications.
From automotive OEM programmes to industrial energy recovery, we deliver tailored thermal systems built for performance and durability — backed by simulation, prototyping, and real-world validation.
Get In TouchSECTOR FOCUS
Automotive
Our strongest foundation lies in the automotive sector, where we have been key contributors to OEM-awarded programmes and Tier-1 innovations.
- Development of R744 heat pump systems for VW ID3/ID4, including full benchmarking of product design, dimensions, and efficiency
- Prototyping of R744 liquid-cooled gas coolers (LCGCs) with effectiveness up to 98% at 400 kg/h refrigerant mass flow
- Contribution to BMW’s liquid-cooled condenser (LCCOND) — the first of its kind in the market
- Patented LCCAC solutions (GM programme, EP3372940) offering optimised performance/pressure drop trade-offs
- Supported a major mechatronics supplier in becoming a Tier-1 thermal systems provider, securing two important CRFM projects in EU and NA markets
- Proven success in OEM-awarded projects (BMW, VW, GM, PSA, Ferrari)
OUR EXPERTISE
Automotive Thermal Capabilities
- Vehicle thermal management (ICE, hybrid, EV)
- EV thermal management including battery immersion cooling for ultra-fast charging and efficient front-end cooling modules
- Heat pumps with natural refrigerants (R744, R290)
BROADER APPLICATIONS
General Industry
Industrial processes demand robust, efficient thermal solutions. By coupling simulation, manufacturing, and durability expertise, we provide cost-effective, reliable solutions for diverse industrial processes.
- Process cooling and heating systems for harsh conditions
- Waste heat recovery using ORC and Carnot battery integration
- Specialist heat exchangers for chemical, metallurgical, and energy applications
ENERGY & SUSTAINABILITY
Energy Storage
System design and validation for waste-heat valorisation and Carnot battery concepts, including ORC/Brayton integration for industrial energy recovery.
WHY TDS
Your Competitive Advantage
- Proven OEM success — including BMW, VW, GM, PSA, Ferrari, Volvo
- Cross-sector knowledge — automotive, rail, energy, and industrial refrigeration
- EV-focused innovation — R744 heat pumps, immersion-cooled batteries, and ultra-fast charging systems
- Energy recovery expertise — integrating Carnot batteries, ORC, and Brayton cycles for efficiency gains
Get In Touch